working principle
High-shear dispersion emulsification is to efficiently, quickly and uniformly distribute one phase or multiple phases to another continuous phase, and under normal circumstances, each phase is incompatible with each other. Due to the strong kinetic energy brought by the high tangential speed and high frequency mechanical effect of the high-speed rotation of the rotor, the material is subjected to strong mechanical and hydraulic shear, centrifugal extrusion, liquid layer friction, and impact in the narrow gap between the stator and the rotor. The combined effect of tearing and turbulence, so that the immiscible solid phase, liquid phase, and gas phase will be uniformly and finely dispersed and emulsified instantaneously under the combined action of the corresponding mature technology and the appropriate amount of additives. After high-frequency cyclic reciprocation, they are finally stabilized. Of high-quality products.
work process
Under the action of the centrifugal force generated by the high-speed rotating rotor, the materials in the picture are simultaneously sucked into the working cavity from the upper and lower feeding areas of the working head.
The strong centrifugal force throws the material from the radial direction into the narrow and precise gap between the stator and rotor. At the same time, the material is initially dispersed and emulsified by centrifugal extrusion and impact.
At the outer end of the high-speed rotating rotor, a linear velocity of at least 15m/s is generated, and the maximum can reach 50m/s, and it forms strong mechanical and hydraulic shear, liquid layer friction, and impact tearing, so that the material is fully dispersed and emulsified , Homogenization, crushing, and injection through the stator slot.
The material is continuously ejected from the radial direction at a high speed, and the flow direction is changed under the resistance of the material itself and the container wall. At the same time, under the action of the upper and lower axial suction force generated by the rotor area, two strong upward and downward forces are formed. Turn the turbulence. After several cycles of the material, the process of dispersion, emulsification and homogenization is finally completed.